Engineering Plastic

VIRGIN PTFE

Has a wide range of application .Especially where on high mechanical strength is required and where the use of compounds is not allowed. Because of its purity, inertness High temperature resistance and electrical isolating properties, PTFE finds most of its appications in chemical , food pharmaceutical and electro industry.

TFM (Modified PTFE)

Same as VIRGIN PTFE but improved creep resistance .Excellent weldability , Reduced Porosity. Used fore valve seat , lining sheets etc.

PTFE+15%GLASS / 25% GLASS

Glassfilling slightly increases PTFE’s very low coefficient of friction , but considerably Increases wear-and pressure-resistance.The best results are obtained by using Hostaflon TFM as basic material.Used as constructionmater , for bearing pads ,ball seals ,etc

PTFE+17%GLASS+3%MoS2 + 15%GLASS+5%MoS2

Shows the same pressure resistance as glassfilled PTFE but uses MoS2 as a lubricant Wear

PTFE VFG-VX1-MAROON

The high concentration of glass-fibers,combined with the addition of inert metallic oxides Mark this compound to be your best choice,where pressure and wear-resistance are of Major importance.Used fore seals that reqoire very low cold-flow abilities

PTFE+CARBON/GARPHITE22/3

Carbon is one of the best fillers for chemical use. It features high heat-conductibility and pressure –resistance Recommended for piston-ring and other dynamical seals

CARBON FIBER

Same as Carbon / Garphite with improved stiffness , reduced creep and reduced thermal Expansion Used for valve seats , bearing etc. Alowed for steam applications.

PTFE + 15% GARPHITE

A Compound with excellent thermal-and electrical conductivity.For antistatic lininge and Bearings.

EKONOL 10%

Exceptional filler component to improve the mechanical properties without increasing The porosity. FDA approved. Used for lip seal , back-up ring etc.

PTFE + 60% BRONZE

This compound combines a low coefficient of friction with a high pressure resistance. Both these properties mark this a bearing-material by excellence.

P84-POLYIMIS

Exceptional filler component to improve PV-Values. Used for lip seals , rotary shaft Seals etc.

STAINLESS STEEL

High compression resistance , only for low PV-values. Used for seats in steam valve.

Typical Properties of PTFE and filled PTFE

 

Property

Method

Unit

Unfilled

25 glass

20glass+5graphite

25 carbon

35 carbon

KETRON 1000

Specific gravity

 

ASTM D 792

2.17

2.23

2.18

2.10

2.10

 

Tensile strength

 

ASTM D 1457

N/mm2

25

16

15

15

15

 

Elongation at break

 

ASTM D 1457

%

280

260

200

180

80

 

Compressive strength 1% deformation

 

ASTM D 695

N/mm2

4

7.0

7.0

10.0

11.0

 

Flexural strength 0.7 N/mm2

 

ASTM D 790

N/mm2

No break

 

 

 

 

 

Impact strength(Izod)

5C

ASTM D 256

J/cm

1.10

 

 

 

 

 

 

2C

ASTM D 256

J/cm

1.60

 

 

 

 

 

 

7C

ASTM D 256

J/cm

3.30

 

 

 

 

 

Hardness

 

ASTM D 2240

(shore D)

55

63

60

63

65

 

Friction coefficient

 

ASTM D 3028

 

 

 

 

 

 

 

Static

 

(1)

 

0.09

 

 

 

 

 

Dynamic

 

(1)

 

0.05

0.07

0.06

0.06

0.06

 

PTFE – steel oil lubricated

 

0.03

 

 

 

 

 

Working temperature range

 

 

ْ C

-200  to +260

 

 

 

 

 

Increase in volume from room temperature to molten state (340 ْC)

 

 

%

27

 

 

 

 

 

Coefficient of thermal expansion from 25 to 100 ْC

 

ASTM E 831

ْ C-1

16 x 10E-5

10.0 x 10E-5

11.0 x 10E-5

9.5 x 10E-5

9.0 x 10E-5

 

Thermal conductivity

 

ASTM C 177

W/mK

0.20

0.43

0.62

0.64

0.74

 

Specific heat

0 ْC

KJ/kg.K

0.96

 

 

 

 

 

 

50 ْC

KJ/kg.K

1.05

 

 

 

 

 

Temperature distortion

0.46 N/mm2

ASTM D 648

ْ C

130

 

 

 

 

 

 

1.85 N/mm2

ASTM D 648

ْ C

50

 

 

 

 

 

Dielectric strength (short-time air thicknes 0.5 mm)

 

ASTM D 149

kV/mm

55

13

2.5

 

Dielectric constant

(50-10E9 Hz)

ASTM D 150

2.1

2.5

3.3

 

Dissipation factor

 

ASTM D 150

<0.0002

0.003

0.003

 

Volume resistivity

 

ASTM D 257

Ohm/cm

10E17

10E16

10E15

10E3

10E3

 

Surface resistivity

(2)

ASTM D 257

Ohm

10E15

10E16

10E14

10E3

10E3

 

Arc-resistance

420(sec)

ASTM D 495

sec

OK (3)

 

 

 

 

 

Water absorption

 

ASTM D 570

%

<0.01

 

 

 

 

 

Flammability

ATB

ASTM D 635

sec

<5

 

 

 

 

 

 

ATB

ASTM D 635

mm

<5

 

 

 

 

 

PTFE ball valve seat & sealing gasket

Features :

PTFE, ballvalve seat is manufactured by moulding with PTFE granular resin. PTFE, compared with other plastics, has a superior properties against chemicals and temperature. 


Properties

Etronit

Etronax

G-tronax

  Reinforcement

Paper

Cotton fabric

Glass fabric

  Specific gravity,g/cm3

1.3-1.4

1.3-1.4

1.7-1.9

  Water absorption,mg (50X50X4 mm.)

150

120

50

  Flexural Strength,N/mm2

150

125

350

  Unnotched impact scrength, KJ/m2

20

35

100

  Tensile Strength, N/mm2

125

80

250

  Compressive Strength, N/mm2

300

300

500

  Splitting resistance, N

3,000

4,000

5,000

  Modulus off elasticity, N/mm2

8X103

8X103

20X103

  Insulation resistance, ohm

106

106

1010

  Heat Conductivity, W/m.k

0.2

0.2

0.3

  Resistance to heat, c

140

130

170

  Thermal Stability, c

120

105

155

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